Odoo 18 Enterprise Book : Manufacturing

2. Operations Menu

Manufacturing a product involves sourcing quality raw materials, setting up workstations, monitoring product flow, and conducting quality checks. In Odoo, a Manufacturing Order (MO) is created to initiate production with a specific product configuration. Two primary ways to create MOs are focusing on different stages or customizing the work center and configuring operations for specific products. These activities are crucial for ensuring the final product's quality. Upon accessing the manufacturing module, users are greeted by a dashboard that showcases existing production orders, as shown below.

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The page displays pre-configured details, such as Reference number, Start date, Product, Next Activity, Source, availability of components, Quantity, unit of measure (UoM), Company, and Status of each manufacturing order. The module also provides different views, including Kanban, List, Calendar, Activity, and Pivot, allowing users to choose a view that best suits their needs. This versatility enables effective reporting and analysis.

The Group By and Filters options inside the search bar further enhance functionality. Users can filter manufacturing orders by their status (e.g., draft, confirmed, in progress, or completed) or by product type, scheduling date, material availability, and other options

3.1 Manufacturing Ordersr

To create a new manufacturing order, navigate to the manufacturing module and select the "New" option. The creation page in Odoo 18 requires users to input key details essential for manufacturing operations. These include the Product Name, which specifies the item to be produced, and the Bill of Materials (BoM), detailing the components and their required quantities.

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Users must also define the Number of units to be manufactured, the Scheduled Date for production, and the Responsible User, identifying the person overseeing the process. Additionally, the Company Name must be entered to associate the production order with the correct entity. Beyond these basic details, users can further refine the production process by utilizing additional tabs such as Components to manage material requirements, Work Orders to detail specific tasks, and Miscellaneous for other relevant configurations or notes.

The Components tab allows the addition of raw materials using the "Add a Line" option. Here, we can mention the component products, Consumption quantities, and unit of measure (UoM), as illustrated in the above screenshot.

Under the Work Order tab option, you may add the operation, work center, product name, quantity scheduled to start, estimated duration, and real duration. The tasks involved in the manufacturing process will determine how the real-time is automatically modified. After all the information is finalized, we can provide other details about the work order in the Miscellaneous tab.

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The Miscellaneous tab provides options to enter additional details, including Sources, or specify Operation Types, Projects, and the Company.

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After filling in all the form data, save the work order details and proceed with the work order using the ‘Confirm ’ button. This action will trigger a new manufacturing order creation, and we can see some important buttons and smart button options for further operations, as shown below.

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We can see the availability of the mentioned components in the ‘Component Status’ field. The ‘Produce All’ button can be used to create the manufacturer order immediately, or we can postpone the order by using the ‘Plan’ button. The ‘Start’ button can be used for start the manufacturing process with the timesheet recording facility. You can also check the product availability using the ‘Check Availability’ button. Using the ‘Unreserve’ and ‘Cancel’ buttons, you can unreserve the product and its components and cancel the entire manufacturing order.

Finally, the ‘Maintenance Requests’ button will help you to send a manufacturing request to that particular work center or the associated users.

A dashboard displaying all inventory movement information, including the time and location of a component or product transfer between sites, will appear when you click the "Product Moves" smart button. To guarantee stock availability, a few components were repositioned in this example. Clicking the "Check Availability" button will initiate this operation.

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The Overview smart button will display a complete overview of the manufacturing process, including the components, operations involved in this process, Status of the actual product and operations, Quantity, Reserved Quantities, Manufacturing Order Costs (MO Costs), Real Cost, and other details as illustrated in the screenshot below.

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Using the filter feature, you can view various aspects of the manufacturing process such as Unit Costs, Manufacturing Order Costs, BoM Costs, Replenishments, etc.

The "Analytic Account" smart button in the manufacturing order view connects to the analytic account linked to that particular order. A deeper financial understanding of the manufacturing process is provided by the tracking and recording of debit, credit, balance, and project-related cost analysis using this account.

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The ‘Shop Floor’ tab will show the work order tablet view of the manufacturing order. So, you have to choose the work center for this station and confirm it

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The ‘Action’ button placed at the top left corner of the form view can be used to Print, Delete, and Duplicate the form data. Users can also utilize the ‘Request Signature’ option to sign the work order documents.

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You can also create Split orders, lock and unlock work orders, Mark scrap orders, Plan orders based on component availability, create ECO orders, and Quality check the produced products using the respective icons placed under the ‘Action ’ menu.

Using the Print button, we can print the data for future analysis or for a better understanding of the procedures. The display filter allows you to include/exclude MO Cost, Real Cost, BOM Cost, Unit Cost, etc, to the MO Overview.

Finally, you can schedule the manufacturing order using the ‘Plan’ button or immediately start the process using the ‘Produce All’ button. The Security Lead Time feature, available under the Configuration menu, helps schedule production ahead of time to prevent delays. It enables manufacturers to input safety days to ensure on-time production and mitigate potential disruptions.

After producing the manufacturing order, odoo will display an ‘Unbuild’ button to unbuild the product if any mistakes or quality issues arise.

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By selecting the "Traceability" smart button, you can see the product traceability report. As seen in the picture below, this report includes detailed information on every product that was part of the manufacturing order.

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3.2 By-Products and Work Orders

Demanding by-products from a manufacturing order will be helpful for the efficient use of components and for reducing scrap items. Monitoring quantities, confirming production outcomes, and ensuring precise inventory updates are possible for both primary and secondary goods created during the manufacturing process.

If required, users can activate the By-Products feature in the settings menu. This enables the option to specify any by-products produced during manufacturing alongside the main product.

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Activating this feature will open an extra tab option in the manufacturing Order configuration form named the ‘By-Products’ tab. Users can add by-products by selecting "Add a Line" and providing necessary details, such as product name, UoM, and serial number.

Once the manufacturing order is created and saved, users have the option to confirm it. Upon confirmation, proceed with the production process using the ‘Produce All’ button.

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The "Overview" button allows you to evaluate by-products produced after finished items are produced. This section summarizes the production order, including secondary outputs or by-products specified in the bill of materials (BoM), as depicted in the screenshot below.

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3.3 Work Orders

The management and organization of work orders are crucial for effectively coordinating all activities related to product production. When work orders are initiated, options are available from the main menu of the manufacturing module. If you enable the Work Orders feature in the settings menu, the average work order details will be displayed on a separate page.

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If work orders have already been created, they will be listed on the ‘Work Orders’ dashboard window with information including the Operation, Work Order, Product, Quantity Remaining, Expected and Real Durations, and the current status of each work order, as depicted in the screenshot below.

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The Pivot, Graph, and Kanban viewing choices on this page let you select the format that best suits your analytical and workflow needs. You may start the process by clicking the Start button next to any work orders that are still waiting. Clicking on any work order entry will open its work order form for better understanding, as depicted in the screenshot below.

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This feature is essential for effectively overseeing and managing the different phases of the production process. If required, you can edit any changes to the work order from this configuration form.

3.4 Unbuild Orders

The unbuild method in Odoo enables the disassembly of a completed product into its individual components, making it easier to manage and track these processes. The manufacturing module in Odoo provides a list of all created and unbuilt orders in its ‘Unbuild Orders’ window from the ‘Operations’ menu.

If any unbuilt orders have already been established in your manufacturing application database, they will appear on this window with their Reference Id, Product, Bill of Materials, Manufacturing Order, Lot/Serial Numbers, Unit of Measure, Source Location and other details in a dashboard list view, as shown below.

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The list can be filtered or organized using the "Group by," "Favorites," and "Filter" features. To create a new unbuild order, click the "New" button. The screenshot below shows the unbuilt order creation page.

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You can enter information such as the Product name, Bill of Materials, Quantity, Manufacturing Order, Lot/serial number, Source Location, Destination Location and Company name on the form field. Then, click on the "Save" icon when all the data has been provided. After saving, click the "Unbuild" button to finish the unbuild order draft. If required, you may use the action menu's Delete and Duplicate options from the ‘Actions’ button of the form to remove or duplicate the unbuilt order.

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The "Product Moves" smart button offers comprehensive details on how products are moved from their starting point to their final destination. To see this information, just click on the dashboard's product move entry, as shown below.

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You can utilize the unbuild capability even after a normal manufacturing order is finished. If the finished product is flawed or damaged after all manufacturing processes have been completed, you can quickly undo the process by selecting the "Unbuild" button on the manufacturing order form, as seen below, As a result, the system is able to deconstruct the final product and appropriately return the parts to stock.

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3.5 Scrap Orders

The ‘Scrap orders are an essential part of the production process for handling discarded or damaged product components. Removing scrap items is a crucial step that ensures defective parts are properly managed after the production process is verified.

You can choose the "Scrap" option from the Operations menu. This will take you to the scrap orders dashboard. You will also have access to a list of previously completed scrap orders if they are available, as shown in the screenshot below.

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From the dashboard, open a new Scrap Order creation form. In this section, you can specify the name of the Product and the Quantity to be scrapped. Afterward, provide the Lot/Serial Numbers, Replenish Quantities, Scrap Reasons, Source Location, ScrapLocation, and Source Document details for future reference and better scrap management.

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Finally, select the "Validate” option to confirm the scrap order. Upon validation, this order will be displayed in the Scrap menu dashboard. After confirming the Scrap order, you can check the product movement history details from the “Product Moves” smart button.

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