Odoo 18 Enterprise Book: PLM

3. Master Data Menu

The Product Lifecycle Management (PLM) module of Odoo 18's Master Data menu offers crucial capabilities for effectively managing engineering modifications and product-related data. Important settings that facilitate version control and product changes are included in this menu including; Product, Bill of Materials (BoM), and Work Center management options.

3.1 Products

The PLM module of Odoo 18 facilitates cross-departmental cooperation, ECOs, and version control in product development. With a consolidated view of all accessible products, the PLM module's "Products" dashboard is the same as the product management dashboard seen in other Odoo modules. It does not have a specific 'Products' menu, but it interfaces with other modules for smooth administration, allowing companies to effectively track BoMs and product versions.

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Similar to the previous versions of the Odoo modules, clicking the "New" button enables you to quickly create a product by completing the necessary information, as seen in the screenshot below.

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In the ‘Inventory’ tab, you can see the product version of this particular product. Because each time you create a new Engineering Change Order (ECO) with this product, Odoo will automatically change the product versions. Here, we have not created any ECO products for this particular one, so you can see ‘1’ in the 'Version’ field, as illustrated in the screenshot below.

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3.2 Bill of Materials

The Odoo 18 PLM (Product Lifecycle Management) module's Bill of Materials (BoM) menu enables users to effectively manage engineering modifications, version control, and product architectures. This menu, which includes the dashboard for each BoM Product, Reference, BOM Type, and Company information, is essential for monitoring and changing BoMs throughout the product lifetime, as illustrated in the screenshot below.

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Click the New button to generate a new Bill of Materials (BoM) in Odoo. Next, fill in the appropriate areas with the necessary information, including Product, Product Variant, Reference, and Quantity. You may establish three different kinds of BoMs using Odoo: Subcontracting, Kit, and Manufacture This Product. Choosing a Manufacturer The BoM for in-house production is indicated by this product. By selecting Kit, the parts will not be created but will instead be sold as a set. A designated subcontractor is instructed to use this BoM for manufacturing using the Subcontracting option. Every kind operates differently and is handled as such.

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Click the ‘Add a line’ under the Components tab and enter the needed quantities to establish a Bill of Materials for product manufacture. Next, provide the work center procedures required to finish production under the Operations tab.

You can name the Operation and choose the right Work Center and define the operation to be carried out in the pop-up box that appears when you add an operation in Odoo. If product variations are affected by the operation, you may add them in the Apply on Variations area to ensure consistency across different variants. Next, set up the Duration Computation by either manually determining the duration of the process or allowing Odoo to calculate it using the time that has been monitored, with the Default Duration being shown automatically. The number of personnel required for the operation can be specified in the Employee Capacity column.

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In the ‘By-products’ tab, the related by-products of the primary product can be added using the ‘Add a line’ button.

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You may modify the sequence of operations in the BoM by turning on the Operation Dependencies button located under the Miscellaneous tab. You may choose the order in which work orders are finished by turning on the Work Order Dependencies option from the Settings menu. When enabled, a Blocked By field will appear in the Operation window, allowing you to define dependencies for additional activities. Furthermore, Manufacturing Lead Time is the average amount of time needed to manufacture a product, taking component lead times into account in multi-BoM scenarios. This aids in deciding when to send component parts for items that are subcontracted. The Days Needed to Prepare Manufacturing Orders setting ensures that orders are made ahead of time, giving sufficient time for the replenishment of components or semi-finished goods.

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You can specify the start date of production in the Manufacturing Readiness box located under the Miscellaneous tab. Select "When components for the 1st operation are available" to start with enough materials for the first step, or "When all components are available" to start only when all parts are ready.

The "Version" field in the ‘Miscellaneous’ tab represents the engineering version or revision level of a product, tracking changes in design or specifications over time. It distinguishes between different iterations of the same item, ensuring correct version usage across manufacturing, purchasing, and inventory operations. The versioning system supports engineering change orders (ECOs) and version-controlled updates, allowing for easier tracking of current stock or use of a product's version due to design improvements or material changes.

When an Engineering Change Order (ECO) is applied in the PLM module of Odoo 18, the Bill of Materials (BoM) version will be updated. Users can change components or routings in a BoM using the ECO, and Odoo will either update the current BoM or generate a new one based on the configuration. This updated version may be seen in the product's inventory data as well as on the BoM form in its ‘ECO(s)’ smart button. By preserving prior versions for reference, versioning guarantees the traceability of changes. The revised BoM may optionally go into effect on a given future date.

With the choices of Blocked, Allowed, or Allowed with Warning, Flexible Consumption establishes whether you are permitted to utilize more or less components than those listed in the BoM. To specify the sequence of BoM actions, you may also activate Operation Dependencies.

You may define the manufacturing process for the product and the project that it is linked to using the Routing and Project options. The Version in a Bill of Materials (BoM) is a revision control system that tracks changes, ensures accuracy, and manages updates through Engineering Change Orders (ECOs) for approval, effective dates, and seamless transitions in manufacturing.

After the Bill of Materials (BoM) has been configured up, a Manufacturing Order for the relevant product may be made using it. Routing-related work order duration statistics are provided by the Operations Performance Smart button feature. Use the BoM Overview smart button to examine all of the BoM's important information, including Product, Operations, Quantity, Free to Use/On Hand, Availability, Lead Time, Route, BoM Cost, and Product Cost.

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The Schedules smart button will provide the details of all the schedules related with this product and the ECO(s) smart button will show the details of all Engineering changed orders.

3.3 Work Centers

Work Centers in Odoo 18's PLM (Product Lifecycle Management) module stand in for the actual buildings or equipment used for manufacturing processes. These facilities provide resource management, workflow optimization, and production efficiency tracking. The dashboard provides the details of Work Center, Code, Tag, Alternative Workcenters, Cost per hour, Capacity, Time efficiency and OEE Target as illustrated in the screenshot below.

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Click the "New" button to bring up the configuration form for a new Work Center in Odoo. Provide an alternative work center, code, working hours, and company in the "Workcenter Name" section. You can also include pertinent tags. For a thorough configuration, the form has sections for General Information, Specific Capacities, Equipment, and IoT Triggers.

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  • Production Information, Operations, and Costing, including OEE Target, Capacity, and Time Efficiency, may be defined under the General Information tab. While the Costing Information part allows you to link an Analytic Account and define Cost per Hour, the Operations portion allows you to limit access to select staff.
  • While the Equipment tab includes allocated equipment and permits maintenance tracking.
  • The Specific Capacities tab allows determining work center capacity per product. The "Add a line" button can be used to add new equipment.
  • Automation is made possible by connecting external devices to the work center via the IoT Triggers tab. In a specific form, users may change IoT settings and specify device ID, Key, and Action.
  • The Maintenance Tab allows you to determine the maintenance team and technician details.

After saving the details, the Work center efficiency is revealed via smart buttons such as OEE, Lost, Loads, Performance and Maintenance. Performance is monitored by the OEE Smart Tab according to cost, duration, and loss factors. Productivity losses brought on by things like equipment breakdown and inefficiencies are recorded by the Lost Smart Tab.

The "Performance" smart tab analyzes Work Center Performance based on Work Orders. The Work Center Loads display real-time work order status compared to the estimated time. The Maintenance tab provides details of all maintenance activities within the Work Center.

After saving all the work center details, you can utilize them for the future PLM as well as manufacturing operations.

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